WeldCanada-CSA, AWS and ASME Welding Software & Welding Procedures

Contact Us

Forgot your password?

Weld Canada Menu

Home

Join WeldCanada
      Price
Membership Benefits

View Demo One
  Prequalified Procedures
Search over 15,000
Welding Procedures
CSA W59-03
AWS D1.1 D1.3 D1.6
Prequalified WPDS

View Demo Two
CSA Welding Software
&
AWS Welding Software
Welding Procedure Forms
WPDS, WPS, PQR, WPQR
CSA/AWS Welding Software
CSA W59-03 W59.2
AWS D1.1 D1.2 D1.3
AWS D1.5 D1.6 D9.1
AWS D17.1

View Demo Three
ASME Welding Software
Welding Procedure Forms
ASME-WPS, ASME-PQR
ASME-WPQ

Frequently Asked
Questions

Highlights of
CSA Welding Standard
AWS Welding Codes
&
CSA Welding Procedure
Specifications
SMAW SAW FCAW
MCAW GMAW GTAW

Welding Community

About Us

Founder's Webpage

Contact Us

Privacy Policy & Terms

Site Map

Bienvenue

Serving CWA members,
Canadian Welding
CWB Group members,
Canadian Welding

Weld Canada for
Canadian Welding
welding procedures
welding software

Welding procedure for:
Arc welding
Mig welding
Tig welding
Flux cored arc welding
Submerged arc welding
Stick welding

CSA/ AWS/ ASME
welding software
welding sofware
welding procedures

Database for:
welding electrodes
welding rods
welding wires
welding procedures
welding software

Welding techniques
Welding community
Welding codes
welding procedures
welding software

Click here to view Printed Form in PDF

PROCEDURE QUALIFICATION RECORD (PQR)
ASME Boiler and Pressure Vessel Code, Section IX

Company Name:

Company Address:

PQR No.:	Date:
Welding Procedure Specification (WPS) No.:	Revision No.:

First get an instant ASME IX Qualified Range:

Qualified Range Results (members access only):

Select Built-in Heat Treatment for:

BASE METALS (QW-403)

GUIDE

ASME Section IX, QW-424
Base Metal(s) with the same P-No. Used for PQR
Qualify WPS for any metals of the same P-No.
In addition:
P-No. 3 also qualify P-No. 3 to 1
P-No. 4 also qualify P-No. 4 to 3 or 1
P-No. 15E also qualify P-No. 15E or 5B to P-No. 15E or 5B
P-No. 5A also qualify P-No. 5A to 4, 3 or 1

Base Metal(s) with different P-No. Used for PQR
Qualify WPS for any metals of the first to
Any metals of the second P-No.
In addition:
One metal from P-No. 5A to P-No. 4, 3 or 1
Qualify any metals from P-No. 5A to 4, 3 or 1
One metal from P-No. 15E to any other P-No.
Qualify any metals from P-No. 15E or 5B to any metals of the second P-No.
One metal from P-No. 4 to P-No. 3 or 1
Qualify any metals from P-No. 4 to 3 or 1

Material Specification: Type or Grade: P-No. Group No.

Welded to

Material Specification: Type or Grade: P-No. Group No.

GUIDE

Thickness of Test Coupon mm (in):

Diameter of Test Coupon mm (in):

Other information:

POSTWELD HEAT TREATMENT (QW-407)

GUIDE

Holding Temperature Range C (F) :

Holding Time Range :

Heating Rate C/hr (F/hr):

Method:

Cooling Rate C/hr (F/hr):

Method:

Built in PWHT Table for your selections of code and material of Base Metal I from Database (info for fields above)

JOINTS (QW-402)
Joint Design (Weld Type):
Backing Type
Backing Material	(Refer to both backing and retainers.)
Groove Details (or as per production drawing): mm (in) Root Opening G: Root Face RF: Groove Angle: Radius (J–U):

GUIDE

For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.

JOINT DETAILS:

or

First Process

Second Process

Welding Process (es):

Type (s):

GUIDE

ASME Section IX, QW-250: Filler metal categories, F-No. and A-No. are essential variables. Any electrode diameter sizes can be used in WPS, as it is not an essential variable for the most process and conditions. For Non-impacted test applications only, filler metal classification within an SFA specification with the same F-No. and the same A-No. and the same minimum tensile strength and the same nominal chemical composition can be used with the same WPS.

FILLER METALS (QW-404)

AWS Classification
Electrode-Flux Class (SAW)

SFA Specification

Filler Metal F-No.

Weld Metal Analysis A-No.

Size of Filler Metals mm (in)

Filler Metal Product Form

Max. Weld Pass Thickness mm (in)

Deposited Weld Metal Thickness mm (in)

Weld Deposit Chemistry

Flux Trade Name and Flux Type (SAW)

Other information:

GUIDE

POSITION (QW-405)

Position of Groove

Welding Progression

PREHEAT (QW-406)

GUIDE

Preheat Temperature C (F)

Interpass Temperature C (F)

GAS (QW-408)
Shielding Gas Type (Mixture)	Type: or	Type: or
Flow Rate lt/min. (CFH)
Trailing Gas Type (Mixture)	Type: or	Type: or
Flow Rate lt/min. (CFH)
Gas Backing (Mixture)	Type: or	Type: or
Flow Rate lt/min. (CFH)

ELECTRICAL CHARACTERISTICS (QW-409)

Suggested weld data about:

GUIDE

Pass No. (s)	Process	Filler Metal Classification	Filler Size Diameter mm (in)	Current Amps	Volts	Wire Feed Speed mm/min (in/min)	Travel Speed mm/min (in/min)	Max Heat Input kJ/mm (kJ/in) Or Remarks

Following data may also shown on Table above:

Current/ Polarity

Amps (Range)

Volts (Range)

Wire Feed Speed mm/min (in/min)

Travel Speed (Range) mm/min (in/min)

Mode of Metal Transfer for GMAW (FCAW)

Tungsten Electrode Size mm (in)

Tungsten Type


TECHNIQUE (QW-410)
String or Weave Bead
Multiple or Single Electrodes
Multiple or Single Pass (per side)
Orifice or Gas Cup Size
Contact Tube to Work Distance mm (in)
Initial and Interpass Cleaning
Method of Back Gouging
Oscillation
Peening
Other information:

PROCEDURE QUALIFICATION RECORDS
Test Results

TENSILE TEST (QW-150)

Specimen No.	Width mm (in)	Thickness mm (in)	Area mm x mm ( in x in)	Ultimate Total Load, Kg (lb)	Ultimate Unit Stress, MPa (psi)	Type of Failure and Location

GUIDED BEND TESTS (QW-160)

Type and Figure No.	Result	Remarks

TOUGHNESS TESTS (QW-170)

Specimen No.	Notch Location	Specimen Size mm x mm (in x in)	Test Temperature C (F)	Impact Values	Lateral Exp.		Drop Weight Break: Yes/ No
Specimen No.	Notch Location	Specimen Size mm x mm (in x in)	Test Temperature C (F)	Joule J (ft-lb)	% Shear	mm/mm	Drop Weight Break: Yes/ No

Comments (Notch type, etc.):

Other Tests, Type of Test, Deposit Analysis, etc:	Radiographic-ultrasonic examination: RT report no: Result: UT report no: Result: FILLET WELD TEST RESULTS (QW-180) Result-Satisfactory: Yes No Penetration into Parent Metal: Yes No Macro-Results:

Welder's Name:	Clock No.: Stamp No.:

Name of Laboratory: Tests conducted by: Laboratory Test Number: We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.

Additional Notes:

Manufacturer or Contractor
Welding Engineer

Name:
Signature:
Title:
Date:

Authorized by:

Name:
Signature:
Title:
Date:

WPSAmerica - 2005 (c)